A flow wrapping machine is an automated packaging system that wraps individual products in flexible packaging film. The machine forms long seals and cross seals to create a closed package.
The finished format is usually described as a pillow pack.
Unlike manual packaging methods, flow wrapping machines are built for continuous production. This makes the equipment suitable for production lines that require fast and consistent packaging.
How Do Flow Wrapping Machines Work?
Flow wrapping machinery uses a continuous roll of flexible film to wrap products at a steady production rate.
1. Product Feeding
Products enter the wrapping section through an automatic conveyor or feeding arrangement.
2. Film Forming
The machine guides the film around each product during the packaging process.
3. Longitudinal Sealing
The machine seals the film lengthways so that it surrounds the product in a tube.
4. The Pack Is Sealed and Separated
The machine creates end seals and then separates each pack from the film web.
5. The Completed Pillow Pack
The completed pillow pack leaves the machine ready for storage, transport or retail display.
Why Use a Flow Wrapping Machine?
Businesses often choose flow wrapping machines when they need faster production and repeatable packaging results.
Increased Production Rates
Automatic systems can package thousands of products per hour, depending on the product and machine specification.
Consistent Packaging Quality
The machine applies consistent seals and pack formatting to every item. This can help produce a consistent presentation across a production run.
Less Manual Handling
Flow wrapping machinery limits the need for employees to wrap every product by hand. Staff can therefore be assigned to other duties.
Product Protection
The sealed film can shield products against dirt, moisture, contamination and handling damage during storage and transport.
Flexible Packaging Options
Modern machines can package many product sizes and shapes using different flexible films.
Common Flow Wrapping Applications
The process can package products from several different sectors.
Products frequently packaged in this way include:
- Individual or grouped biscuits
- Cakes, bread products and other bakery goods
- Chocolate and confectionery
- Fruit and vegetables
- Frozen foods
- Medical products and devices
- Pharmaceutical products
- Cosmetics and personal care items
- Household goods
- Small industrial and hardware parts
Flow wrapping is used throughout many industries because it can handle both edible products and manufactured items.
What Films Can a Flow Wrapping Machine Use?
The correct flexible film will depend on the item being packed and the conditions it must withstand.
Frequently used films include:
- Biaxially oriented polypropylene film
- Polyolefin film
- Polyethylene film
- Polyethylene terephthalate film
Film selection should take account of the item, shelf-life needs, pack appearance and operating conditions.
When Should You Invest in a Flow Wrapping Machine?
An automatic flow wrapper may become suitable when manual processes start slowing the production line.
You may benefit from upgrading when:
- Production volumes continue to increase
- Manual packaging slows the production line
- Pack appearance or seal quality is inconsistent
- You need more repeatable packaging results
- Labour costs are increasing
A suitable flow wrapper can raise output and produce more uniform packaging.
How Do You Choose a Flow Wrapping Machine?
Machine selection requires an assessment of pack format, output and future demand.
Important features include:
- Packaging speed
- Supported product dimensions
- Fast and straightforward changeovers
- Photocell registration for printed films
- Integrated date or batch coding
- Compatibility with automatic feeding systems
- Clear operator controls check here
- Consistent and dependable seals
Your product range, packaging volume and projected demand should guide the final machine specification.
What Is the Difference Between Flow Wrapping and Shrink Wrapping?
Although both methods use flexible film, the packaging processes are different.
A flow wrapper creates a closed pillow-shaped pack using continuous film.
Shrink wrapping places film around the item and then uses heat to contract it closely around the outside.
The choice will depend on the desired pack format, the product and how it will be stored or transported.
Can a Flow Wrapper Integrate with Existing Equipment?
Yes. Many flow wrapping machines are designed to connect with existing production equipment.
Compatible equipment may include automatic feeders, conveyors and labelling systems. This allows manufacturers to add automated packaging without making major changes to the full production line.
Flow Wrapping Machinery from Kempner
Kempner UK has more than 50 years of experience supplying packaging machinery and materials throughout the UK.
Its range includes horizontal and vertical flow wrapping systems for food and non-food products.
Machines can be supplied with printed-film registration, optional coding systems and tailored configurations.
The company offers installation, start-up support, servicing and continued technical help. These services can help businesses maintain reliable packaging performance.
Flow Wrapping Machine FAQs
What Is a Flow Wrapping Machine Used For?
A flow wrapping machine wraps separate products in flexible packaging film and produces closed pillow-shaped packs. These packs can provide protection during handling, distribution and display.
Is Flow Wrapping Suitable for Food Products?
Yes. Flow wrapping is widely used for many bakery, confectionery, snack and fresh-food applications. It provides closed packaging that supports hygienic handling.
Can Flow Wrapping Machinery Package Non-Food Products?
Yes. Manufacturers use flow wrapping machinery for medical items, pharmaceuticals, small components, personal care goods and household products.
How Many Products Can a Flow Wrapper Package?
Operating speed depends on the machine and the product being packaged. Many high-performance machines can wrap several thousand products per hour.